Miller Millermatic 252 Manuel d'utilisateur

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Processes
MIG (GMAW)
Flux Cored (FCAW)
Input Power
200(208)/230 V
230/460/575 V
Industrial Applications
Metal Fabrication
Maintenance and Repair
Farm/Home
Light Industrial
Quick
Specs
Millermatic
®
252
MIG Arc Welding
Power Source
Issued Sept. 2008 • Index No. DC/12.49
The Power of Blue
®
.
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Web Site
www.MillerWelds.com
International Headquarters
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
Rated Output 200 Amps at 28 VDC, 60% Duty Cycle
250 Amps at 28 VDC, 40% Duty Cycle
Max. Open-Circuit Voltage 38
Amperage Range 30 300 A
Wire Feed Speed 50 700 IPM (1.3 17.8 m/min)
Weight 207 lb (94 kg)
Welder is warranted for 3 years, parts and labor.
Original main power rectified parts are warranted for 5 years.
Gun warranted for 90 days, parts and labor.
Comes Complete With:
10 ft (3 m) power cord and plug
(200/230 V model only)
15 ft (4.6 m), 250 amp M-25 MIG gun
for .030/.035 in wire
10 ft (3 m) work cable and clamp
Argon mix regulator/flow gauge and hose
Extra contact tips
Factory-installed running gear with
EZ-Change
Low Cylinder Rack
.030/.035 in reversible drive rolls
Set-up and operation interactive CD
Angled, dual-gear driven, cast
aluminum drive system features
no-tool, quick-change reversible drive
rolls and an easy-to-set, scaled tension
knob. See page 3 for more information.
Less weld cleanup with Active Arc Stabilizer
patented Miller design provides excellent
starts proven superior to the competition.
Highest output in its class (250 A at 28 VDC).
Weld longer on high end applications.
Patent-pending EZ-Change
Low
Cylinder Rack allows operators to easily
roll cylinders on and off of rack no
need to lift cylinders. See page 3 for
more information.
Auto Gun Detect
allows operator to
simply pull trigger on MIG gun, spool
gun or push/pull gun. Automatically
detects and recalls the voltage, wire
feed speed and timer of the active gun.
See page 3 for more information.
Line voltage compensation keeps power
constant even if power input varies by ±10%.
EZ-Access
Consumable Compartment and
Parameter Chart — set weld parameters right
the first time with convenient new flip-down
compartment that provides fast access to
parameter chart and consumables. See page 3
for more information.
Larger work area —
now with longer
15-ft M-25 gun.
Fan-On-Demand
cooling system only operates
when needed, reducing power consumption
and contaminants drawn into the machine.
Large, digital front panel with
built-in digital timers menu enables
operator to preset voltage and wire feed
speed. Standard run-in, pre/postflow,
burnback, spot/delay (stitch) timer menu.
Push-Pull Gun Direct Connect — now
directly connects your push-pull gun,
no extra module required.
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Résumé du contenu

Page 1 - Millermatic

ProcessesMIG (GMAW) Flux Cored (FCAW) Input Power200(208)/230 V230/460/575 VIndustrial ApplicationsMetal FabricationMaintenance and RepairFarm/HomeLig

Page 2

614523DC AMPSDC VOLTSVOLT/AMP CURVE CV 00201030405060708050 100 150 200 250 300GMAWFCAWMAX.MED.MIN.% DUTY CYCLEWELDING AMPSDUTY CYCLE CHART20040030050

Page 3

614523Control Panel1. Voltage Adjustment Control2. Output Switch3. Remote Voltage Control Switch4. Digital Meters5. Power Switch with Indicator Light6

Page 4 - Cylinder Rack

Note: For input conductor and fuse size information consult the Owner’s Manual.4614523DC AMPSDC VOLTSVOLT/AMP CURVE CV 002010304050607080100 200 300 4

Page 5

5Genuine Miller OptionsAir Filter Kit #042 939 FieldReusable air filter helps protect internalcomponents from dust and dirt, reducingneed for maint

Page 6 - Drive Rolls

6Genuine Miller AccessoriesNEW!Industrial MIG 4/0 Kit #300 390Consists of Smith®regulator/flowmeterwith 10 ft (3 m) gas hose, 10 ft (3 m) 4/0 feede

Page 7

Bench-Style Feeders Lit. Index No.S-22A M/11.0S-24A M/11.0S-74S M/3.0S-74D M/3.0S-74DX M/3.0Bench-Style Dual FeedersD-74S M/3.0D-74D M/3.0D-74DX M/3.0

Page 8

50 Hz models with CE Specifications are manufactured according to the Standards IEC-974-1 and EN-60974-1.Conforms with NEMA EW 1 “Electric Arc Welding

Page 9

ProcessesMIG (GMAW)Flux Cored (FCAW) Gas- and Self-ShieldedFor use with CV power sourcesInput Power 24 VAC, 7 A, 50/60 HzElectrode Wire Diameter Capa

Page 10 - 302/402 Specifications

2Control Panel34567218345672181. Gun Connection2. Trigger Receptacle3. Voltage/Wire Speed Meter*4. Meter Selection Switch*5. Remote Voltage Control**6

Page 11 - 452/602 Specifications

3Genuine Miller Options and AccessoriesDigital Display V/WFS #186 498 Field Dual-function, back-lit LCD digital meterwith selector switch. The

Page 12 - 652/852 Specifications

2Rated Output200 A, 28 VDCat 60% Duty Cycle250 A, 28 VDCat 40% Duty CycleAmperage Range30 –300 AMax. Open-CircuitVoltage38NetWeight207 lb (94 kg)Speci

Page 13 - Packages

Litho in USADistributed by:Power Source and Options Stock No. Description Qty. Price22A #193 066#193 066-01-1 With run-in control#193 066-02-2 With di

Page 14 - Genuine Miller Accessories

Voltage-SensingWire FeederIssued October 2006 • Index No. M/6.4ProcessesMIG (GMAW)Flux Cored (FCAW)Input Power 15–100 VDCWeight 23.5 lb (10.7 kg)Indus

Page 15 - Wire Feeder Options

214356HICV CCLO(PERCENT)1. Purge Switch2. Power Control Switch3. Wire Speed Control4. Jog Switch5. HI/LO Range Switch6. CC/CV SwitchFront Control Pane

Page 16 - Ordering Information

S-74DModelProcessesMIG (GMAW) Flux Cored (FCAW) (Gas- and Self-Shielded)Input Power 24 VAC, 10 A, 50/60 HzElectrode Wire Diameter Capacity .023–5/64

Page 17 - 22A and 24A

Wire Size.023/.025 in (0.6 mm) #151 024 — — —.030 in (0.8 mm) #151 025 — — —.035 in (0.9 mm) #151 026 #151 036 #151 052 —.040 in (1.0 mm) #161 190 — —

Page 18 - Drive Roll Kits

3Genuine Miller Options and AccessoriesRemote Voltage Control #194 988 Field Non-digital for S-74S #194 991 Field Non-digital for D-74SCon

Page 19

Litho in USADistributed by:Equipment and Options Stock No. Description Qty. PriceS-74S #195 057 15 ft (4.6 m) Bernard Q400 gun and drive rolls#195 057

Page 20

ProcessesMIG (GMAW) with aluminum and other wiresLight and Heavy Industrial ApplicationsAluminum FabricationSign ManufacturingTrailer FabricationAuto

Page 21 - SuitCase

Spool Gun Hook-Up RecommendationsPower SourceMillermatic®130 XP, 135Millermatic®Challenger 172, 175Millermatic®185Millermatic®210Millermatic®Vintage,

Page 22 - Control Panels

3Note: Spoolmate 3035 Gun shipped with 3–.030 inand 3 – .035 in contact tips. Spoolmate 3545 Gunshipped with 3–.035 in and 3 – .047 in contact tips. C

Page 23 - 70 Series

3Standard Fully Loaded FeaturesEZ-Change™Low Cylinder Rack Angled Wire Drive Angled industrial aluminum dual-geardrive system significantly improveswi

Page 24 - Drive Roll Kits and Guides

Spoolmatic 30A Spool Gun Controls4Genuine Miller Spoolmatic 30A Consumables(Order from Miller Service Parts.)Each gun is shipped with .035 in and .047

Page 25 - Accessories

5XR Gun Genuine Miller AccessoriesXR-Pistol Gun Barrels (Air-Cooled)50 Degree Curved Barrel-A #222 4626 in (152 mm). Used with .030–1/16 in(0.8–1.6

Page 26 - Typical Installation

6Centerfire®Series ConsumablesT Series Contact Tips 1.5 in (38.1 mm)T-030 .030 in (0.8 mm)T-035 .035 in (0.9 mm)T-039 .039 in (1.0 mm)T-045 .045 in (

Page 27 - Spool Guns and Controls

7Spool Gun TriggerControl CordSpool Gun Gas HoseInterconnecting CordSpool Gun Weld CableGas Hose to Gas Regulator115 VAC Power Cord115 VAC Power CordO

Page 28 - Spool Gun Specifications

Equipment Stock No. Description Qty. PriceSpoolmate™3035 Spool Gun #195 016 Includes 20 ft (6 m) cableSpoolmate™3545 Spool Gun #195 015 Includes 20 f

Page 29

4S-74 MPa Single Feeder FeaturesDual tension control adds flexibil ityfor the operator to fine-tune thepressure on the wire independentlywhen feeding

Page 30 - Assembly #221 295

Voltage-SensingWire FeederIssued Sept. 2007 • Index No. M/6.41ProcessesMIG (GMAW)Flux Cored (FCAW)Input Power 14–48 VDC Operating Voltage110 VDC M

Page 31

341265OFFSuitCase X-TREME 8VS123465Front PanelOFFSuitCase X-TREME 12VS1. Jog/Purge Switch2. Voltmeter3. Wire Speed/Amperage Meter4. Wire Speed Control

Page 32 - Series Consumables

4Optional Fully Loaded FeaturesElevated Gun and Cable Rack Dual EZ-Change™Cylinder Rackwith Elevated Gun and Cable Rack#300 337Dual cylinder rack allo

Page 33 - Typical Installations

Direct connection for all Miller push-pull guns.Able to utilize 12 in rolls of aluminumwire inside the Millermatic 252 forextended aluminum welding ti

Page 34

6For M-25 GunContact Tips#087 299 .023/.025 in (0.6 mm)#000 067 .030 in (0.8 mm)#000 068 .035 in (0.9 mm)#000 069 .045 in (1.2 mm)#187 117 .035 in (0.

Page 35 - 24V Wire Feeder

7Ordering InformationSteel Configuration Stock No. Description Qty. PriceMillermatic®252 #907 321 200(208)/230 V, 60 Hz#907 322 230/460/575 V, 60 HzV

Page 36 - 8VS & 12VS

Litho in USADistributed by:Ordering InformationAccessoriesGun Convenience Kit for Steel #193 975(Order from Miller Service Parts.)XR™-A Aluma-Pro™#300

Page 37 - Front Panel

ProcessesMIG (GMAW)Flux Cored (FCAW) Air Carbon Arc (CAC-A) Cutting and GougingSubmerged Arc (SAW)Heavy Industrial ApplicationsHeavy Equipment Manufac

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