M-40ProcessesDescriptionMIG (GMAW) WeldingFlux Cored (FCAW) WeldingOM-1036 169 964ASeptember 1999Air-Cooled GunVisit our website atwww.MillerWelds.com
OM-1036 Page 6C. Replacing Head TubeST-800 751-BTools Needed:7/8 in1/8 in5/16 in1 Secure headtube in vice.2 Remove switchhousing.3 Loosen cable conne
OM-1036 Page 75-3. Switch ReplacementST-800 7501 Switch Housing2 ScrewRemove both mounting screwsfrom switch housing.3 Switch4 Switch LeadsCarefully p
OM-1036 Page 8SECTION 6 – PARTS LIST1ST-800 748-A2 3 456789101113141516181920212224172526271516172528111023*Includes Item 1712*Figure 6-1. M-40 Gun
OM-1036 Page 9DescriptionPartNo.ItemNo.Figure 6-1. M-40 GunQuantity1 +169 724 NOZZLE, slip type .500 orf .125 recess 1. . . . . . . . . . . . . . .
Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 7/00Your distributor also givesyou ...ServiceYou always get the fa
PRINTED IN USA 2000 Miller Electric Mfg. Co. 6/00Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 US
Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M
sr7 7/93SAFETY PRECAUTIONS FOR GMAW GUNSWARNINGPROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDRENAWAY. PACEMAKER WEARERS
OM-1036 Page 1SECTION 1 – SAFETY INFORMATIONmod1.1 2/93Read all safety messages throughout this manual.Obey all safety messages to avoid injury.Learn
OM-1036 Page 22-1. Duty CycleCAUTIONWELDING LONGER THAN RATED DUTY CYCLE can damage gun and void warranty.• Do not weld at rated load longer than show
OM-1036 Page 3SECTION 4 – OPERATIONREAD SAFETY BLOCKS at beginningof manual before proceeding.WARNING4-1. Operating The GunRef. ST-800 749-A1 Trigger
OM-1036 Page 4Table 5-1. TroubleshootingTrouble Remedy SectionWire does not feed. Check contact tip. Check for kinks in gun cable. 5-2Check gun trigge
OM-1036 Page 5B. Changing LinerCAUTIONFLYING METAL CHIPS AND DIRT can cause injury and damage equipment.• Point gun away from people and in a safe dir
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